Solvothermal synthesis/ Microwave & Autoclave Reactors

Solvothermal synthesis is a handy synthetic route involving mixtures of the reactants in a proper solvent, or dispersions of the reactants when solid materials participate in the reaction. A wide spectrum of synthetic applications can be realized by rational design of the desired chemical reaction. For instance, the growth of semiconducting and metallic nanoparticles (quantum dots, carbon dots, metal nanoparticles, transition metal dichalcogenides, etc) can be realized via a one-step chemical treatment. In this context, the implementation of microwave reactors and autoclave reactors constitute a powerful synthetic tool for enabling, accelerating and controlling chemical procedures towards functional materials with tailored properties. Overall, the reactor of choice is selected on the basis of the reaction procedure.

Microwave reactors utilize microwave irradiation, which efficiently penetrates the whole mass of the reaction media inducing a fast and uniform heating of the reactants. This is in contrast to conventional heating, where the transfer of heat via conduction is sluggish. Further, it can be combined with high-pressure conditions, when gaseous products are formed, or when heating above the boiling point of the involved solvents/liquids. However, the maximum pressure is much lower (due to glass-made vessels) than the operation pressure of metal-made vessels of autoclave reactors.

Autoclave reactors are mostly based on conduction heating of the media, accompanied by high pressure conditions emerging from the solvent’s vapor (when heating above its boiling point) or via external gas (hydrogen, nitrogen, argon, oxygen, etc) supply. In this case, the extreme conditions in the vessel increase the frequency of collisions and the reactants are more likely to react. Nevertheless, the thickness of the metal walls of the reactors demands higher reaction periods due to slower heating rate of the reaction mixture.

Tools

MICROWAVE REACTOR

Experimental setup

General purpose autoclave reactor, PARR Instruments, Model 4767

System Design

Non-stirred reactor, vertical

Vessel (cylinder)l Alloy

Stainless steel T316

Cylinder dimensions

Inside diameter: 2.5 in., depth: 6.0 in.

Vessel closure

Split-Ring (6 Compression Bolts)

Vessel mounting

Moveable head

Head style

VGR Valve (gage, rupture disk, fixed thermocouple)

Head updates

Double valve assembly, dip tube

Controller

Model 4838EE (PID control, ramp & soak programming)

Heater

Model A2230HC2EE (for 450mL vessel, moveable)

Maximum temperature

350oC, PTFE-Flat Gasket

Temperature monitoring

From the controller via the thermocouple

Maximum pressure

3000psi (200bar) at standard Temp., 2000psi (137bar) at high Temp

Pressure monitoring

Pressure gauge

Applications

• bottom-up synthesis of quantum dots, carbon dots, metal nanoparticles, transition metal dichalcogenides
• hard- and soft-templating synthetic routes
• covalent functionalization of carbon nanostructures (graphene, nanotubes, nanohorns, fullerenes)
• elemental doping of carbon nanostructures (graphene, nanotubes, nanohorns)
• microwave-assisted synthesis of organic compounds, chromophores, polymers
microwave-assisted reactions (cycloadditions of azomethine ylides, aryl-diazonium salts, Bingel cycloadditions, Sonogashira cross-coupling reactions, etc)

Additional Information

Dr. Nikos Tagmatarchis (tagmatar@eie.gr)

Tools

AUTOCLAVE REACTOR

Experimental setup

General purpose autoclave reactor, PARR Instruments, Model 4767

Vessels

Glass, 10 mL and 75 mL vessels

Head mount

Automatic sealing mount head (10 mL vessel), screw-mount head equipped with gas release line, pressure control and fiber optic temperature control (80 mL vessel)

Modes

Open vessel (all vessels), sealed vessel (all vessels), controlled gas-release (80 mL vessel)

Cavity spill cup

Discover cavity high temperature spill cup

Maximum temperature

250oC

Temperature control

Floor mounted IR temperature sensor (for 10mL vessels), Fibber Optic Temperature Control inside the reaction vessel (for 80mL reaction vessels)

Maximum pressure

300psi

Stirring

YES (low, medium, high) for all vessels

Power module

Self-Tuning Single-Mode Cavity - automatically adjusts
power output based on the polar and ionic properties of the
reaction solution

Vent

Automatically safe venting

Programming

Pressure (1-300psi, increasing by 1psi), Temperature (r.t.-300oC, increasing by 1oC), Time (0-60minutes, increasing by 1 sec, longer than 60min sessions are possible), Power (1-300Watt, increasing by 1W)
Multiple-stage sessions

PC suite

Monitoring the Power vs time etc.

Applications

• bottom-up synthesis of quantum dots, carbon dots, metal nanoparticles, transition metal dichalcogenides
• hard- and soft-templating synthetic routes
• covalent functionalization of carbon nanostructures (graphene, nanotubes, nanohorns, fullerenes)
• elemental doping of carbon nanostructures (graphene, nanotubes, nanohorns)
• microwave-assisted synthesis of organic compounds, chromophores, polymers
microwave-assisted reactions (cycloadditions of azomethine ylides, aryl-diazonium salts, Bingel cycloadditions, Sonogashira cross-coupling reactions, etc)

Additional Information

Dr. Nikos Tagmatarchis (tagmatar@eie.gr)

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